Worker]s legs crushed when compactor started up whilst he was inside it.

William Munro Construction (Highland) Limited was fined £30,000 after an operative sustained severe injuries after falling 2-3 metres into a compactor chamber and a ram crushed his legs.

The circumstances were:

• The accident occurred on a baler.
• Blockages occurred because large cardboard boxes would catch on a lip between the wooden superstructure and the metal structure of the hopper. 
• Workers cleared blockages by climbing up the outside of the baler, 
• The absence of guarding meant operatives were able to access the infeed hopper. 
• No safe system to isolate the machine from the power was in operation in order to deal with blockages safely.
• On 12 November 2018,  an employee was attempting to clear a blockage in a infeed hopper by use of a wooden bar.
• The machine was in automatic mode.
• The blockage was too large to dislodge so the worker got into the hopper and, while holding onto the edge, jumped up and down on the blockage in an attempt to free it. 
• As this was ineffective, a colleague then climbed up the outside of the infeed hopper and jumped inside. The blockage then gave way and the worker fell some 2-3 metres into the compaction chamber. 
• A ram activated and commenced compressing the material, the operative attempted to climb out but before he could do so the ram crushed his legs.

The HSE inspector said:
“This incident could so easily have been avoided by simply carrying out correct control measures and safe working practices and communicating them to the employees in their own language. Companies should be aware that HSE will not hesitate to take appropriate enforcement action against those that fall below the required standards.”